Swabbing Lines Galvanized Wire Rope Filler Compacted Dimensional Stability

6X19 filler (often referred to as 6X25) is available with both FC (fibre core) and IWRC (independent wire rope core). With a fibre core, and due to the smaller wires used within the construction, 6X19 filler will generally achieve a superior fatigue life to the other 6X19 constructions. 6X19 filler wire rope has been a very popular construction for producing wire rope slings from 1 tonne safe working load up to 5 tonnes. One very good example is the high volume use of this construction in the North Sea Oil industry where it is used for the production of pipeslings.
 
 
Cross Section Show
 
6X19 (12/6+6F/1) Filler Compacted - F.C.
 

 
6X19 (12/6+6F/1) Filler Compacted - IWRC
 

 
 
 
Applications

• General engineering applications
• Drill lines / drilling ropes
• Elevator rope / lift rope
• Derricking ropes
• Wire rope slings
• Pendant ropes
• Crane ropes
• Hoist ropes
• Sand, coring and swabbing lines
• Ground cables / Ground haulage
• Excavator rope / Scraper ropes
• Trawl wraps / Pelagic sweeps
• Oil well / Oil field
• Fishing ropes
• Drag ropes

Production characteristics of Compacted Steel Wire Rope

Since the advent of wire ropes, the contact state of strand steel wire has increased with the demand of wire rope production technology and application performance.

There are 3 development processes: point contact, line contact and surface contact. Compacted Steel Wire Rope is based on Liner contact steel wire rope.

A new type of wire rope has been developed. In application, it has some special properties with point&liner contact steel wire rope.

The characteristics are mainly manifested in:

(1) due to the plastic compression deformation of the Strand of Compacted Steel Wire Rope, the surface of the stock is smooth, and the surface area is larger than the point and line contact ratio of the same specification. Therefore, the steel rope made by this kind of strands is applied to the rope wheel, pulley and reel with large contact area, and the unit pressure on the pulley, pulley and drum is small, and the wear resistance is good.

(2) because of the plastic extrusion deformation of the Compacted Steel Wire Rope, the contact of steel wire in the strand is a large plane or arc, the contact between the steel wires is close, the structure is stable, and the resistance to the transverse deformation is good.

(3) because of the plastic extrusion deformation of the Compacted Steel Wire Rope, the steel wire rope structure is dense, and the point&liner contact steel wire rope with the same diameter and the same strength, the effective fracture area is large, the filling density coefficient is high, the bearing capacity is large, and the structure elongation is small.

(4) the steel wire has small clearance and good sealing performance, and the corrosion medium is not easy to infiltrate, and the corrosion resistance is strong.

(5) because the surface of Compacted Steel Wire Rope is smooth, the structure is dense, the contact stress between steel wire is small, the resistance to transverse deformation is good, the bearing capacity is great, and the corrosion resistance is large. Therefore, the steel wire rope has good fatigue resistance and high service life.